plastic prateek
Post on 14-Apr-2018
225 Views
Preview:
TRANSCRIPT
-
7/27/2019 PLastic Prateek
1/21
Demand forecast from marketing department
PAMCOI (Central Marketing division)
Today's date 15.02.2010
Firm demand plan (for March 2010)
Division Products Week 1 Week 2 Week 3 Week 4
MIL1001 20 50 36 50
MILITARY MIL1002 45 40 45 50
MIL1003 10 22 30 15
MIL1004 25 35 15 20
MAC2001 20 25 12 26
MAC2002 22 45 50 25
MACHINER MAC2003 30 32 22 33
MAC2004 15 20 33 35
MAC2005 12 15 18 30
-
7/27/2019 PLastic Prateek
2/21
-
7/27/2019 PLastic Prateek
3/21
ivision + Assembly time + Test time)
-
7/27/2019 PLastic Prateek
4/21
Lead time for subcontracted parts
Part nos. Lead time in days Mean Standard D
A124512 Norm(12,2) 12 2
A124553 Norm(15,1) 15 1
A125533 Norm(14,2) 14 2
A125524 Norm(6,1) 6 1A131212 Norm(11,2) 11 2
A134523 Norm(16,3) 16 3
A128863 Norm(14,3) 14 3
A126458 Norm(12,2) 12 2
A121789 Norm(13,3) 13 3
B156625 Norm(14,2) 14 2
B156627 Norm(11,2) 11 2
B156629 Norm(11,2) 11 2
B156631 Norm(16,3) 16 3
B156633 Norm(14,3) 14 3
B156635 Norm(16,3) 16 3
B156637 Norm(14,3) 14 3
B156639 Norm(12,2) 12 2
B156641 Norm(13,3) 13 3
B156643 Norm(14,2) 14 2
Note: Norm (13, 3) implies that lead time is normally distributed with mean 13 and standard deviation o
-
7/27/2019 PLastic Prateek
5/21
eviation
3.
-
7/27/2019 PLastic Prateek
6/21
Count of Processing sequence
Processing sequence Total
1-2-3-6-8-9-12 5
1-3-4-5-9-11-12 7
1-3-5-7-9-11-12 81-4-5-7-9-10-12 9
1-5-6-7-10-11-12 3
-
7/27/2019 PLastic Prateek
7/21
Division
Machinery
Machinery Total
Military
Military Total
-
7/27/2019 PLastic Prateek
8/21
Part nos Processing sequenc Total
B156640 1-3-5-7-9-11-12 4
B156644 1-3-4-5-9-11-12 6
B156648 1-3-4-5-9-11-12 6
B156652 1-5-6-7-10-11-12 4B156656 1-3-5-7-9-11-12 7
B156660 1-4-5-7-9-10-12 3
B156664 1-3-4-5-9-11-12 4
B156668 1-4-5-7-9-10-12 6
B156672 1-2-3-6-8-9-12 4
B156676 1-4-5-7-9-10-12 6
50
A124566 1-4-5-7-9-10-12 7
A124580 1-3-5-7-9-11-12 6
A126555 1-5-6-7-10-11-12 4
A126612 1-2-3-6-8-9-12 3
A127789 1-4-5-7-9-10-12 3
A129125 1-4-5-7-9-10-12 5
A129614 1-2-3-6-8-9-12 4
A132331 1-3-4-5-9-11-12 6
A132569 1-3-5-7-9-11-12 3
A134520 1-3-5-7-9-11-12 6
A135526 1-4-5-7-9-10-12 5
A136625 1-3-4-5-9-11-12 7
A137889 1-3-4-5-9-11-12 4
A141222 1-3-5-7-9-11-12 6A144651 1-3-5-7-9-11-12 7
B156612 1-2-3-6-8-9-12 4
B156616 1-5-6-7-10-11-12 6
B156620 1-3-5-7-9-11-12 5
B156624 1-4-5-7-9-10-12 7
B156628 1-3-4-5-9-11-12 3
B156632 1-4-5-7-9-10-12 4
B156636 1-2-3-6-8-9-12 6
111
-
7/27/2019 PLastic Prateek
9/21
Machinery
B156672 1-2-3-6-8-9-12 2 3 6 8 9
1-3-4-5-9-11-12 3 4 5 9 11
1-3-5-7-9-11-12 3 5 7 9 11
1-4-5-7-9-10-12 4 5 7 9 101-5-6-7-10-11-12 5 6 7 10 11
Military
1-2-3-6-8-9-12 2 3 6 8 9
1-3-4-5-9-11-12 3 4 5 9 11
1-3-5-7-9-11-12 3 5 7 9 11
1-4-5-7-9-10-12 4 5 7 9 10
1-5-6-7-10-11-12 5 6 7 10 11
-
7/27/2019 PLastic Prateek
10/21
Count of Process Sum of Bat Sum Of MeBatch
1 4 2 1.5 2 1.5 1.5 8.5 34
3 13 1.5 2 1.5 1.5 2 8.5 110.5
2 8 1.5 1.5 2 1.5 2 8.5 68
3 8 2 1.5 2 1.5 2 9 721 2 1.5 2 2 2 2 9.5 19
4 14
4 17
6 19
6 24
2 8
Means
-
7/27/2019 PLastic Prateek
11/21
Sum roots Batch
0.1 0.15 0.2 0.15 0.15 0.1175 0.342783 0.685565
0.15 0.2 0.1 0.15 0.1 0.105 0.324037 1.168332
0.15 0.1 0.2 0.15 0.1 0.105 0.324037 0.916515
0.2 0.1 0.2 0.15 0.2 0.1525 0.390512 1.1045360.1 0.2 0.2 0.2 0.1 0.14 0.374166 0.52915
Variance
-
7/27/2019 PLastic Prateek
12/21
-
7/27/2019 PLastic Prateek
13/21
In-house manufacturing times for various products
Work stati Batch processing time distribution
in hours (Includes set up times also)
Mean Standard Deviation
2 N(2,0.1) 2 0.13 N(1.5,0.15) 1.5 0.15
4 N(2,0.2) 2 0.2
5 N(1.5,0.1) 1.5 0.1
6 N(2,0.2) 2 0.2
7 N(2,0.2) 2 0.2
8 N(1.5,0.15) 1.5 0.15
9 N(1.5,0.15) 1.5 0.15
10 N(2,0.2) 2 0.2
11 N(2,0.1) 2 0.1
Note: 1 and 12 are Part Entry and Exit stations
-
7/27/2019 PLastic Prateek
14/21
Assembly time and Testing time for various products
Division Products Assembly t Test time/unit
in hours* in hours*
MIL1001 0.7 0.3
Military MIL1002 0.85 0.3MIL1003 0.4 0.65
MIL1004 0.9 0.5
MAC2001 1 0.2
MAC2002 0.75 0.55
Machinery MAC2003 0.66 0.45
MAC2004 0.55 0.3
MAC2005 0.65 0.45
Note: Times are normally distributed with standard deviation of 0.2 hours
-
7/27/2019 PLastic Prateek
15/21
Processing sequence - Batch size and lead time for receipt of raw material
Division Part nos Batch size Processing sequence Raw material receiving lead time (in days
Military A124580 2 1-3-5-7-9-11-12 6 3 5 7 9 11
Military A124566 3 1-4-5-7-9-10-12 7 4 5 7 9 10
Military A126612 3 1-2-3-6-8-9-12 3 2 3 6 8 9Military A126555 4 1-5-6-7-10-11-12 4 5 6 7 10 11
Military A134520 2 1-3-5-7-9-11-12 6 3 5 7 9 11
Military A135526 4 1-4-5-7-9-10-12 5 4 5 7 9 10
Military A136625 3 1-3-4-5-9-11-12 7 3 4 5 9 11
Military A127789 5 1-4-5-7-9-10-12 3 4 5 7 9 10
Military A129614 6 1-2-3-6-8-9-12 4 2 3 6 8 9
Military A141222 4 1-3-5-7-9-11-12 6 3 5 7 9 11
Military A137889 5 1-3-4-5-9-11-12 4 3 4 5 9 11
Military A132331 6 1-3-4-5-9-11-12 6 3 4 5 9 11
Military A129125 6 1-4-5-7-9-10-12 5 4 5 7 9 10
Military A144651 5 1-3-5-7-9-11-12 7 3 5 7 9 11
Military A132569 4 1-3-5-7-9-11-12 3 3 5 7 9 11
Military B156612 3 1-2-3-6-8-9-12 4 2 3 6 8 9
Military B156616 4 1-5-6-7-10-11-12 6 5 6 7 10 11
Military B156620 2 1-3-5-7-9-11-12 5 3 5 7 9 11
Military B156624 4 1-4-5-7-9-10-12 7 4 5 7 9 10
Military B156628 3 1-3-4-5-9-11-12 3 3 4 5 9 11
Military B156632 2 1-4-5-7-9-10-12 4 4 5 7 9 10
Military B156636 2 1-2-3-6-8-9-12 6 2 3 6 8 9
Machinery B156640 4 1-3-5-7-9-11-12 4 3 5 7 9 11 1.5
Machinery B156644 5 1-3-4-5-9-11-12 6 3 4 5 9 11 1.5
Machinery B156648 3 1-3-4-5-9-11-12 6 3 4 5 9 11 1.5
Machinery B156652 2 1-5-6-7-10-11-12 4 5 6 7 10 11 1.5
Machinery B156656 4 1-3-5-7-9-11-12 7 3 5 7 9 11 1.5
Machinery B156660 3 1-4-5-7-9-10-12 3 4 5 7 9 10 2
Machinery B156664 5 1-3-4-5-9-11-12 4 3 4 5 9 11 1.5
Machinery B156668 2 1-4-5-7-9-10-12 6 4 5 7 9 10 2
Machinery B156672 4 1-2-3-6-8-9-12 4 2 3 6 8 9 2
Machinery B156676 3 1-4-5-7-9-10-12 6 4 5 7 9 10 2
* Lead time is in days, normally distributed with a standard deviation of 1 day.
-
7/27/2019 PLastic Prateek
16/21
)*
Batch
1.5 2 1.5 2 34 0.15 0.1 0.2 0.15
2 1.5 1.5 2 42.5 0.15 0.2 0.1 0.15
2 1.5 1.5 2 25.5 0.15 0.2 0.1 0.15
2 2 2 2 19 0.1 0.2 0.2 0.2
1.5 2 1.5 2 34 0.15 0.1 0.2 0.15
1.5 2 1.5 2 27 0.2 0.1 0.2 0.15
2 1.5 1.5 2 42.5 0.15 0.2 0.1 0.15
1.5 2 1.5 2 18 0.2 0.1 0.2 0.15
1.5 2 1.5 1.5 34 0.1 0.15 0.2 0.15
1.5 2 1.5 2 27 0.2 0.1 0.2 0.15
-
7/27/2019 PLastic Prateek
17/21
Batch
0.1 0.648074
0.1 0.724569
0.1 0.561249
0.1 0.52915
0.1 0.648074
0.2 0.676387
0.1 0.724569
0.2 0.552268
0.15 0.685565
0.2 0.676387
-
7/27/2019 PLastic Prateek
18/21
SubContract Inhouse
MIL1001 A124512 A124580
MIL1001 A124553 A124566
MIL1001 A125533 A126612
MIL1001 A125524 A126555
Machine Division
SubContract Inhouse Mean Deviation Lead time days
MAC2001 B156625 B156612 1-2-3-6-8-9-12 #N/A
MAC2001 B156627 B156624 1-4-5-7-9-10-12 #N/A
MAC2001 B156628 1-3-4-5-9-11-12 #N/A
MAC2001 B156620 1-3-5-7-9-11-12 #N/A
MAC2002 B156627 B156616 1-5-6-7-10-11-12
MAC2002 B156629 B156632 1-4-5-7-9-10-12
MAC2002 B156631 B156636 1-2-3-6-8-9-12
MAC2002 B156640 1-3-5-7-9-11-12
MAC2002 B156648 1-3-4-5-9-11-12
Inhouse Inhouse in days
MAC2003 B156633 B156644 1-3-4-5-9-11-12 42.5 0.724569 6 1.770833 0.03019
MAC2003 B156637 B156652 1-5-6-7-10-11-12 19 0.52915 4 0.791667 0.022048
MAC2003 B156635 B156656 1-3-5-7-9-11-12 34 0.648074 7 1.416667 0.027003
3.979167
-
7/27/2019 PLastic Prateek
19/21
RM lead time Subcontract in Days
6 14 3
4 14 3
7 16 3
17 44
-
7/27/2019 PLastic Prateek
20/21
-
7/27/2019 PLastic Prateek
21/21
Count
1 Processing sequence Count
3 1-2-3-6-8-9-12 52 1-3-4-5-9-11-12 7
3 1-3-5-7-9-11-12 8
1 1-4-5-7-9-10-12 9
4 1-5-6-7-10-11-12 3
4
6
6
2 1-2-3-6-8-9- 5
1-3-4-5-9-11- 7
1-3-5-7-9-11- 8
1-4-5-7-9-10- 91-5-6-7-10-11- 3
top related