wibas brb brahg 26 28 installation en ed1.1

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  • 8/17/2019 WiBAS BRB BRAhg 26 28 Installation en Ed1.1

    1/59Edition 1.0

    Base station RadioSystem (BRS) 26/28GHz

    Installation & Cabling Manual

          G      D      C   -      0      0      2      /      3     7

    Confidential

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    INTRACOM TELECOM

    19.7 km Markopoulou Ave., Peania, Athens, GR 19002T +30 210 667 1000, F +30 210 667 1001

    http: / /www.intracom-telecom.com  

    INTRACOM S.A. TELECOM SOLUTIONS, 2010. All rights reserved.

     All copyright, intellectual and industrial rights in this document and in the technical knowledge it containsare owned by INTRACOM S.A. TELECOM SOLUTIONS and/or their respective owners.

    This document is made available to the end users only for their internal use.No part of this document nor any data herein may be published, disclosed, copied, reproduced,redistributed by any form or means, electronically or mechanically, or used for any other purposewhatsoever without the prior written approval of INTRACOM S.A. TELECOM SOLUTIONS.Information as well as drawings and specifications contained in this document are subject to changewithout prior notice.

     All trademarks and copyrights mentioned herein are the property of INTRACOM S.A. TELECOMSOLUTIONS and/or their respective owners. Any rights not expressly granted herein are reserved.

    Printed in Greece.

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    Installation Manual (BRS 26/28 GHz) - Edition 1.1

    1

    Table of Contents

    1. Introduction ....................................................................................................................... 3

     About this Document........................................................................................................... 3

    Declaration of Conformity....................................................................................................4Equipment Disposal ............................................................................................................5Safety Precautions..............................................................................................................6Transportation & Storage Information.................................................................................. 7

    2. Preliminary Information ....................................................................................................8

    Installation Overview...........................................................................................................9Order Information.............................................................................................................. 12Tools, Kits & Accessories..................................................................................................13Site Prerequisites.............................................................................................................. 17

    3. Unpacking / Checking the Delivered Equipment...........................................................21

    4. Installation Instructions ..................................................................................................25

    Installing the Mounting Bracket .........................................................................................27Preparing BRB & BRA ...................................................................................................... 34 Assembling BRB & BRA.................................................................................................... 37Installing BRB / BRA Assembly.........................................................................................43Pointing the BRA Antenna.................................................................................................44Grounding the BRB...........................................................................................................46Preparing the Coaxial Cable .............................................................................................48Installing the Coaxial Cable...............................................................................................54Fastening Cables (Pole Mounting) ....................................................................................55

    Glossary..................................................................................................................................56

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    WiBAS

    Installation Manual (BRS 26/28 GHz) - Edition 1.1

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    1. Introduction

    About this Document

    Objective The objective of this document is to provide detailed instructions on theproper installation of the following WiBAS equipment:

    · Base station Radio Box (BRB) 26 / 28 GHz

    · Base station Radio Antenna (BRA) 26 / 28 GHz(1)

    Targetaudience

    This document is intended for technical personnel (installers) with experiencein the installation and assembly of outdoor radio equipment, on the buildings’roofs, and especially on masts or towers.

    The installers must also have experience in carrying out antenna alignmentworks, by using the appropriate tools (compass, inclinometer, etc.) and therequired site information (geographical co-ordinates, etc.).

    Further, it is recommended that the installers are familiarized with thedangerous conditions that may exist during the installation of telecomequipment in outdoor environments and on high buildings or structures.

    DocumentConventions

    This document applies the following conventions:

    This symbol means DANGER. The purpose of this symbol is towarn you that any wrong action can cause bodily injury or evendeath.

    This symbol means CAUTION. The purpose of this symbol is toprevent you from performing an action that might result indamage of the equipment.

    NOTE  A note calls your attention to important supplementaryinformation.

    Contactinformation

    INTRACOM S.A. TELECOM SOLUTIONS

    19.7 km Markopoulou Ave., Peania, Athens, GR-19002

    Tel. (+30) 210 667 1000, Fax: (+30) 210 667 1001

    http://www.intracom-telecom.com

    (1) High Gain BRA antenna (integrated into the BRB).

    http://www.intracom-telecom.com/http://www.intracom-telecom.com/

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    Declaration of Conformity

    Hereby, INTRACOM S.A. TELECOM SOLUTIONS declares that the WiBAS

    system is in compliance with the essential requirements of the R & TTEDirective 1999/5/EC.

    For further information about the relevant Declaration of Conformity, pleasevisit our website at http://emc.intracom.gr 

    http://emc.intracom.gr/http://emc.intracom.gr/

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    Installation Manual (BRS 26/28 GHz) - Edition 1.1

    5

    Equipment Disposal

    Disposal of old electrical and electronic equipment (applicable through the

    European Union and other European countries with separate waste collectionsystems).

    This symbol, found on this product and any of its parts or on its operating

    instructions or on its packaging, indicates that electrical and electronic equipment

    may not be disposed of as unsorted municipal waste. Instead, this product should

    be handed over to applicable collection points for the recycling of electrical and

    electronic equipment.

    By ensuring the correct disposal of this product, you will help prevent potential

    negative consequences to the environment and human health, which could

    otherwise be caused by inappropriate disposal of this product.

    By recycling, reusing and other forms of recovery of old electrical and electronic

    equipment you are making an important contribution to the conservation of natural

    resources and to the protection of the environment.

    For more information about the recycling of this product, please contact your local

    municipal authorities, municipal waste disposal service or the store where you

    purchased this product.

    Απόρριψη παλαιών ηλεκτρικών και ηλεκτρονικών συσκευών  (ισχύει στην

    Ευρωπαϊκή Ένωση και άλλες Ευρωπαϊκές χώρες με συστήματα χωριστής

    συλλογής απορριμμάτων).

    Το σύμβολο αυτό, που απεικονίζεται πάνω στο προϊόν και σε τυχόν εξαρτήματα τουή στο εγχειρίδιο οδηγιών του ή στη συσκευασία του, δείχνει ότι οι ηλεκτρικές και

    ηλεκτρονικές συσκευές, μετά το πέρας της λειτουργίας τους, δεν θα πρέπει να

    απορρίπτονται μαζί με τα αστικά απόβλητα. Αντίθετα θα πρέπει να παραδίδονται σε

    κατάλληλα σημεία συλλογής για την ανακύκλωση των ηλεκτρικών και ηλεκτρονικών

    συσκευών.

     Διασφαλίζοντας τη σωστή απόρριψη αυτού του προϊόντος, συνεισφέρετε στην

    πρόληψη πιθανών αρνητικών συνεπειών στο περιβάλλον και την ανθρώπινη υγεία,

    οι οποίες θα μπορούσαν να προκληθούν από την μη ενδεδειγμένη απόρριψη του

    προϊόντος.

    Η ανακύκλωση, επαναχρησιμοποίηση και άλλες μορφές αξιοποίησης των παλαιών

    ηλεκτρικών και ηλεκτρονικών συσκευών βοηθούν στη διαφύλαξη των φυσικώνπόρων και στην προστασία του περιβάλλοντος.

    Για περισσότερες πληροφορίες σχετικά την ανακύκλωση αυτού του προϊόντος,

    παρακαλούμε επικοινωνήστε με τις τοπικές δημοτικές αρχές, την υπηρεσία

    αποκομιδής αστικών αποβλήτων ή το κατάστημα από το οποίο αγοράσατε το

    συγκεκριμένο προϊόν.

    Για περισσότερες πληροφορίες , μπορείτε να επικοινωνείτε με το Συλλογικό Σύστημα 

    Εναλλακτικής Διαχείρισης Αποβλήτων Ηλεκτρικού και Ηλεκτρονικού Εξοπλισμού 

    “Ανακύκλωση Συσκευών Α.Ε .” (www.electrocycle.gr  ).

    http://www.electrocycle.gr/http://www.electrocycle.gr/

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    Safety Precautions

    WORKING ON THE BUILDING’S ROOF

    During stormy weather, do not perform any mechanical assembly or antenna beaming works on the building’s roof.

    The metal structure of towers/ masts is prone to lightning.

    PLUGGING/ UNPLUGGING COAXIAL CONNECTORS

    Never plug (or unplug) the connector of the coaxial IF cables from theoutdoor transceiver boxes (BRBs), when the respective indoor equipmentis powered on and operating.

    There is risk of equipment failure and/ or electrical shock, as the IF cable carriesthe DC operating voltage (-48 V) for the outdoor transceiver.

    Before plugging or unplugging the IF cable in/ from the BRB box, you must firstextract or shut down the respective interconnected indoor unit.

    PROPER GROUNDING

    Ensure the effectiveness of the construction of the grounding systembefore powering up the WiBAS equipment at the Base Station.

    In case of inappropriate grounding system, there is risk of equipment failure and/or electrical shock.

    Ensure that the outdoor grounding system measures a path resistance of < 3 Ω.

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    Transportation & Storage Information

    Transportation WiBAS equipment conforms to the following standard:

    ETSI EN 300 019-2-2 V2.1.2: 1999, Class 2.2 “Careful Transportation” .The following excerpt from this standard concerns the extreme environmentalconditions:

    Description Specification

    Temperature Range -33 oC to +70 oC

    Relative Humidity (RH) 95 %, non-condensing (at +30 oC)

    Free Fall Not allowed

    Solar Radiation 1120 W/ m2

    Rate of Temperature Change 1 oC/ min.

    Storage WiBAS equipment conforms to the following standard:ETSI EN 300 019-2-1 V2.1.2: 2000, Class 1.1 “Weather protected, partly temperature-controlled storage locations” .

    The following excerpt from this standard concerns the extreme environmentalconditions:

    Description Specification

    Temperature Range -33 oC to +55 oC

    Relative Humidity (RH) 95 %, non-condensing (at +33 oC)

    Solar Radiation 700 W/ m2

    Rate of Temperature Change 0.5 oC/ min.

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    2. Preliminary Information

    Introduction This section includes the following preliminary information:

    # Information Refer toPage

    1 Overview of WiBAS outdoor installation. 9

    2 Equipment order information. 12

    3 Lists of required tools, kits & accessories. 13

    4 Site prerequisites (prior to installation). 17

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    Installation Overview

    WiBAS BaseStationoverview

    The following schematic depicts the typical installation of a WiBAS Base

    Station composed of indoor and outdoor equipment:

    Continued on next page

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    Installation Overview, Continued

    Spacerequirements(pole installation)

    (Shown below: standalone BRB / BRA)

    300 mm

    (depth)

    270 mm

    (height)

    270 mm

    (width)

    240 mm

    (diameter)

    Continued on next page

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    Installation Overview, Continued

    BRB electricalconnections

    Receptacle Description

    1 F-Type receptacle, female, for connecting the coaxial cablecoming from the respective sector unit.

    2 Grounding (GND) point, for connecting the BRB to thenearby grounding system.

    3 Rectangular waveguide flange (protected with an amber 

    adhesive film), for interfacing toward the BRA antenna.

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    Tools, Kits & Accessories

    Introduction This section lists and describes the tools, kits and coaxial cables &

    connectors required for the installation of the outdoor WiBAS equipment.

    Installationtools

    Tool Description

    Ratchet spanners R.14, R.13 and R.8(straight-type).

    Screwdriver PH3.

    Cable cutter.

    High-accuracy compass.

    Digital inclinometer.

    Drilling machine fitted with 8 mm masonrydrill bit – optional.

    (To be used only when the BRB is to bemounted on a wall surface).

    Continued on next page

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    Tools, Kits & Accessories, Continued

    IF coaxial cable& connector 

    Material Description

    RG-11 coaxial cable 75 Ω.

    Used for interconnecting the BRB with theindoor unit (distance up to 175 m).

    F-Type connector for RG-11 cable termination(BRB side).

    IF coaxial cableterminationtools

    Tool Description

    Termination tool.

    Stripping tool.

    Crimping tool.

    Continued on next page

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    Tools, Kits & Accessories, Continued

    BRB-INST Kit (Available by INTRACOM TELECOM – one kit is required per BRB).

    Item Description Use

    1 Cable 6 mm2

    (Green/ Yellow)To connect the BRB onto the groundingterminal.

    2 Insulating tapes (x2) For electrical insulation purposes.

    3 Outdoor use rubber tapes (x2)

    To apply around the BRB coaxial inputtermination.

    4 Cable ties (two colors,various sizes)

    To fasten the coaxial and grounding cables.

    5 Screws/ Nuts (x2) To install the grounding cables (item 1) on theremotely-located grounding bar.

    6 Ring terminals(two types)

    To terminate the grounding cables.

    7 Cable clamp To electrically connect two grounding cable

    lengths (item 1) together.

    Continued on next page

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    Tools, Kits & Accessories, Continued

    BRB-INST-OPTinstallation kit

    (Available by INTRACOM TELECOM – optional installation kit for 3²    / 4²   

     poles).

    Item Description Qty

    1 Hose clamps with tightening screws – two types available(for 3² and 4² mast diameter).

    2

    2 Bracket (mating with BRB’s mounting bracket). 1

    3 M8x25 hex-headed screw, stainless. 4

    4 M8 washers (DIN125A), stainless. 8

    5 Nut M8 (DIN934), stainless. 4

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    Site Prerequisites, Continued

    Outdoor groundingsystem

     A dedicated, low-resistance grounding system (typically < 3 Ω) is required.

     A grounding point (designated GND) should be located close to the mountingposition of the BRB radio boxes.

    Each BRB will be connected to this grounding point, via the suppliedgrounding cable. This will provide protection of the equipment againstharmful lightning conditions.

    Coaxial cables The coaxial cables, connecting the indoor units with the outdoor BRB boxes,should be of coaxial 75-ohm type.

    The maximum length of these cables depends on their quality and the

    degradation that they impose to the IF signal.Typical length of IF cable is 175 m (using RG-11 low-loss coaxial cable of 8.3dB/ 100 m at 420 MHz attenuation).

    NOTE Under no circumstance should the total attenuation (imposedby the IF cable itself) exceed 15 dB.

    Proximity toGSM (2G / 3G)installations

    GSM Cables:

    The WiBAS coaxial cables must be spaced from neighboring GSM cables

    and antennas for at least 30 cm.The cable must be in good condition, without any visible breakings or deterioration and properly terminated, as instructed in this manual.

     Also, extra care must be taken during the cable unrolling from the bin, asaccidental twists may affect cable’s performance.

    GSM Antennas:

    When WiBAS and GSM equipment is to be collocated, BRB / BRA must beinstalled on the same pole / mast, below or above the neighboring GSMantennas and at a distance no less than 4 m.

    If a different pole / mast is the only option, then the BRB should be installedin such a way that it is located outside the -20 dB radiation pattern of allneighboring 2G / 3G antennas, with a minimum horizontal distance of 4 m

    between the pole (where the BRB / BRA is installed) and the polesaccommodating GSM antennas.

    Continued on next page

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    Site Prerequisites, Continued

    Premisesrequirements

    · The outdoor equipment, inclusive of the BRBs and the BRA antennas,

    should be mounted on a wall, mast or on a tower.· The mast, onto which a BRB / BRA system is to be mounted, should be

    perfectly perpendicular to allow correct alignment of the antenna.

    · For wall mounting installation:

    - The wall-mounting surface should be cement or brick masonry.

    - The holes, required for inserting the wall plugs (upats), should be drilledat positions where no built-in cables are running.

    · Each antenna should point toward the covered geographical sector,according to the planned co-ordinates. No obstacles should exist within theantennas’ beaming lobes.

    · Access to the installation premises must be facilitated during the installationperiod.

    · The roof must be engineered to bear the weight of the service personneland the outdoor equipment.

    · Appropriate cable conduits should exist for the routing of installed cables,inclusive of the coaxial IF cable(s) connecting the indoor equipment withthe outdoor BRB boxes on the building’s roof.

    Continued on next page

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    Site Prerequisites, Continued

    Wall-mountinginstructions

    The mounting bracket (1), onto which the associated BRB/ BRA outdoor system is to be installed (2), must be positioned on the proper building wall,

    according to the co-ordinates of the geographical sector. The followingschematic illustrates the system’s azimuth adjustment range for 15o elevation:

    Main lobe

    axis

    Main lobeaxis

    azimuth

    axis

    Wall A

    Main lobe

    axis

    Main lobeaxis

    Zero

    zimuthaxis

    WallB

    1

    1

    2

    2

    2

    2

    Center of Sector BRB/ BRA’s Mounting Position

    Coverage Area Wall A Wall B

     (North)   Ö

      (West)  Ö

     (North-West)   Ö

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    3. Unpacking / Checking the Delivered Equipment

    Introduction This section describes the contents of the delivered WiBAS Base Station

    equipment packaging.

    NOTE For all the equipment delivered onsite, it is highlyrecommended to note down the serial numbers (S/N) and themodels, and keep them for future reference.

    NOTE Do not throw the packages and associated packing material (seephoto below) of the delivered items. These should be stored in asafe place and kept in good condition for future re-use.

    Continued on next page

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    Unpacking / Checking the Delivered Equipment, Continued

    BRB packagecontents

    (Shown items below are per delivered BRB)

    Item Description

    1 Mounting bracket with U-bolt pole fasteners attached.

    2 BRB grounding cable (factory pre-terminated).3 Cable ties (x2), black, for securing coaxial and grounding cables

    on the pole.

    4 BRB radio box.

    Continued on next page

    4

    2

    1

    3

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    Unpacking / Checking the Delivered Equipment, Continued

    BRA packagecontents

    (Shown items below are per delivered BRA)

    Item Description

    1 M5 locknut, DIN985, A2 (x4)

    2 M5x25 screw, DIN913, A2 (x4) – not to be used during theinstallation (will be kept in a safe place as spares).

    3 Waveguide gasket (O-ring) for positioning on BRA’s flange.

    4 BRA antenna.

    Continued on next page

    4

    1

    2

    3

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    Unpacking / Checking the Delivered Equipment, Continued

    BRB labels (On the side of BRB).

    1 5432

    Item Description

    1 Minimum and maximum operating frequencies that can be usedfor radio transmission & reception.

    2 Radio box type (Base station).

    3 Operating band (26 GHz).

    4 Operating sub-band (C).

    5 CE mark.

    BRA labels (On the side of BRA).

    Item Description

    1  Antenna model (BRA-2690V).

    2 Polarization (vertical).

    3 CE mark.

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    4. Installation Instructions

    Introduction This section provides detailed instructions on the outdoor installation of BRBradio boxes with integrated BRA antennas. The whole installation for a single

    BRB / BRA system requires:·  Two installers (for the pole / wall mounting procedure).

    ·  Typically 1 hour (for complete assembly and installation).

    Tighteningtorques

    The following table gives the maximum tightening torques that must beapplied for a safe and secure BRB / BRA installation:

    Exceeding these values may result in breakages or damages to equipment. If possible, use appropriate tools of adjustable tightening torque, especially for points 3, 5 & 6.

    Point Description MechanicalFixing

    Tool Required MaximumTorque

    1 Bracket fasteningpoints

    M8 bolts(x2)

    Ratchet spanner R.13

    20 Nm

    2  Azimuth / elevationretention points

    M8 bolts(x2)

    Ratchet spanner R.13

    20 Nm

    3 Grounding point M4 screw Screwdriver PH3 2 Nm

    4 U-bolt fasteningpoints

    M8 nuts(x4)

    Ratchet spanner R.13

    15 Nm

    5 Coaxial input 75 Ω(RG-11)

    F-Type Ratchet spanner:R.14

    4.5 Nm

    6 Flange fasteningpoints

    M5 locknuts(x4)

    Ratchet spanner R.8

    5 Nm

    Continued on next page

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    Site Prerequisites, Continued

    Procedures The order of installation works to carry out onsite is as follows:

    # Procedure Refer toPage

    1 Installing the mounting bracket. 27

    2 Preparing BRB & BRA. 34

    3  Assembling BRB & BRA. 37

    4 Installing BRB / BRA assembly. 43

    5 Pointing the BRA antenna. 44

    6 Grounding the BRB. 46

    7 Preparing the coaxial cable. 48

    8 Installing the coaxial cable. 54

    9 Fastening cables (pole mounting). 55

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    Installing the Mounting Bracket

    Introduction The mounting bracket (supplied) is used for supporting:

    ·  One standalone BRB radio box, on a wall or mast·  One BRB radio box with integrated BRA antenna, on a wall or mast

    This bracket is installed first, prior to the installation of BRB / BRA.

    Installationoptions

    The mounting bracket can be installed on a wall surface or a pole / mast:

    Installation Option Comments

    1 Wall Mounting  Also consider the prerequisites on page 20.

    2 Pole / mast of diameter 1.9²£ D  £ 2.3² Standalone BRB.

    3 Pole / mast of diameter 1.9²£ D  £ 2.3² Two BRBs back-to-back.

    4 Pole / mast of diameter 3.0²£ D  £ 4.0² Standalone BRB.

    Space-savingfour-sectoredBRS solution

    The following schematic depicts a four-sectored BRS arranged in a right-angled (90o) fashion. This solution is composed of four BRB / BRA systemsinstalled back-to-back (BRB #1 / BRB #3 and BRB #2 / BRB #4) to occupyminimum height on the pole / mast, and when space is at a premium.

    Continued on next page

    BRB #1

    BRB #2

    BRB #4

    BRB #3

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    Installing the Mounting Bracket, Continued

    Preparation The mounting bracket should coarsely point toward the right direction before

    it is fixed on the pole/ mast. This ensures that no re-installation of themounting bracket will be needed.

     An appropriate method is to install the mounting bracket so that its cantilever (1) is perpendicular to the supporting plate (2) and is also pointing towardthe center of the azimuth angle of the respective geographical sector, asshown below:

    Azimuth

    axis

    12

    Sector 

    area

    Continued on next page

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    Installing the Mounting Bracket, Continued

    Wall mountingprocedure(Option #1)

    To install a mounting bracket onto a wall surface, proceed as follows:

    Step Action

    1 Use a drilling machine (fitted with an 8 mm masonry drill bit) andthe following drill template to drill the holes in the wall surface.

    2 See the following schematic depicting the mounting procedure, aswell as the list at the bottom with the accessories required for installing the mounting bracket on a wall surface:

    1

    23

    4

    (The items 1, 2, 3 listed below are not supplied).

    Item Description Qty

    1 Wall plug (upat) 8 mm, plastic, type B. 4

    2 Washer M5 DIN9021 (ext. D = 3xint. D). 4

    3 Wood screw 5 x 50 mm, hex-headed, DIN 571. 4

    4 Mounting bracket. 1

    Continued on next page

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    Installing the Mounting Bracket, Continued

    Wall mountingprocedure

    (Option #1)(continued)

    Step Action3 Insert the four wall plugs (1) in the drilled holes in the wall surface,

    as shown in the preceding schematic.

    4 Insert the four washers (2) and the four wood screws (3) throughthe respective holes on the mounting bracket (4).

    5 With the R.8 spanner, fully tighten the four screws to secure themounting bracket on the wall surface.

    End of procedure.

    Continued on next page

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    Installing the Mounting Bracket, Continued

    Mountingprocedure, pole

    (1.9  D  2.3 ) – back-to-back(Option #3)

    To install two mounting brackets back-to-back on a pole / mast (for back-to-

    back installation of a pair of BRBs), proceed as follows:Step Action

    1 See the following schematic depicting the mounting procedure andthe list at the bottom with the accessories required to install the twomounting brackets on the pole/ mast (1).

    2

    1

    2

    3

    4

    56

    (Items 1, 3, 4, 5 and 6 are not supplied).

    Item Description Qty

    2 Mounting bracket 2

    3 Nut M8, DIN 934 4

    4 Grover M8, DIN 125A 4

    5 Washer M8, DIN 125 4

    6 Bolt M8 x 90, hex-headed, DIN 931 42 For easy mounting, pre-assemble the whole construction before

    installing it on the pole/ mast.

    3 Center the mounting brackets (2) at the chosen height on the pole/mast and with the R.13 spanner fully tighten the four nuts (3)symmetrically to avoid displacement of mounting brackets.

    End of procedure.

    Continued on next page

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    Installing the Mounting Bracket, Continued

    Mountingprocedure, pole

    (3.0  D  4.0 )(Option #4)

    The following schematic depicts how to install the mounting bracket on a

    mast of diameter 3.0²£

     D £

     4.0², using the following installation kit:

    · BRB-INST-OPT (supplied as option)

    During the tightening of the four screws (see schematic below, item 3),apply a final torque of 15 Nm.

    Mounting

    bracket

    2

    3

    4

    5

    1

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    Preparing BRB & BRA

    Introduction This procedure concerns the preparation of BRB radio box and BRA antenna

    prior to their assembly and positioning.

    Procedure To prepare the BRB / BRA, proceed as follows:

    Step Action

    1 From the back of BRA, remove the amber adhesive tape protectingthe waveguide flange:

    NOTE To avoid dust from entering the BRA’s exposedflange, you need to proceed immediately to thenext steps to the final assembly with the BRB.

    2 Pick up the supplied waveguide gasket (the O-ring found in BRBpackaging) and carefully install it completely into the groove at theperimeter of the waveguide flange:

    Continued on next page

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    Preparing BRB & BRA, Continued

    Procedure(continued)

    Step Action3  At the back of the BRB radio box and over the factory-installed

    protruding bolts (2), install the four M5 locknuts (1) (supplied).

    Using only your hand, tighten each locknut a few turns, untilresistance is realized.

    NOTE Never unscrew the M5 locknuts after they aretightened! They will lose their excellent water tightness capabilities and will become obsolete.

    1

    2

    Continued on next page

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    Preparing BRB & BRA, Continued

    Procedure(continued)

    Step Action4 Using the R.13 spanner, install the BRB handle (3) and the

    mounting bracket bolts (4) in the appropriate BRB positions,according to the polarization of the BRA antenna:

    Positioning (vertically-polarized BRA antenna):

    Positioning (horizontally-polarized BRA antenna):

    Item Description

    1 Receptacle to connect the coaxial cable.

    2 Orientation of BRB’s rectangular flange.

    3 BRB’s transportation handle.

    4 Long bolts (supplied) that will be used for fastening theBRB / BRA onto the mounting bracket.

    5 Short bolts (supplied) that will be used for fastening theBRB’s transportation handle.

    End of procedure.

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    Assembling BRB & BRA

    Introduction This procedure, which is to be carried out indoors, concerns the assembly of 

    BRA onto the BRB, prior to the installation on the pole / mast, or the wallsurface. The exact assembly procedure depends on the polarization of theBRA antenna (vertical or horizontal).

    NOTE Prior to proceeding, ensure that the amber adhesive tapeon the flange of BRA antenna has been removed, aspreviously instructed.

    Procedure(BRA vertically

    polarized)

    To carry out the assembly of a vertically-polarized  BRA on the BRB, proceedas follows:

    Step Action

    1 On a stable and flat surface, position BRB and BRA side-by-side,as shown below:

    3

    2

    1

    Item Description

    1 Orientation of BRB’s rectangular flange.

    2 Orientation of BRA’s antenna element.

    3 BRA label.

    Continued on next page

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    Assembling BRB & BRA, Continued

    Procedure(BRA vertically

    polarized)(continued)

    Step Action2   1. Lift and position the BRA antenna over the BRB’s flange –

    align the four openings at the back of BRA (a) over theBRB’s four installed locknuts, and lower BRA down to therectangular flange of BRB

    2. Rotate the whole BRA counter-clockwise for approx. 30degrees

    3. Joggle around this position until BRA is seated downproperly – this happens when the two protruding pins (b1)on BRB’s flange are inserted into the mating slots (b2)underneath BRA

    Continued on next page

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    Assembling BRB & BRA, Continued

    Procedure(BRA vertically

    polarized)(continued)

    Step Action3 Ensure that the whole assembly is as shown below:

    4 Using the R.8 spanner, carefully tighten the four pre-installedlocknuts (1) in a symmetrical fashion

    Apply a maximum tightening torque of 5 Nm.

    NOTE  Never unscrew the M5 locknuts after they aretightened! They will lose their excellent water tightness capabilities and will become obsolete.

    1

    End of procedure.

    Continued on next page

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    Assembling BRB & BRA, Continued

    Procedure(BRAhorizontallypolarized)

    To carry out the assembly of a horizontally-polarized  BRA on the BRB,

    proceed as follows:Step Action

    1 On a stable and flat surface, position BRB and BRA side-by-side,as shown below:

    Item Description

    1 Orientation of BRB’s rectangular flange.

    2 Orientation of BRA’s antenna element.

    3 BRA label.

    Continued on next page

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    Assembling BRB & BRA, Continued

    Procedure(BRA

    horizontallypolarized)(continued)

    Step Action2 1. Lift and position the BRA antenna over the BRB’s flange –

    align the four openings at the back of BRA (a) over theBRB’s four installed locknuts, and lower BRA down to therectangular flange of BRB

    2. Rotate the whole BRA counter-clockwise for approx. 30degrees

    3. Joggle around this position until BRA is seated downproperly – this happens when the two protruding pins (b1)on BRB’s flange are inserted into the mating slots (b2)underneath BRA

    Continued on next page

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    Assembling BRB & BRA, Continued

    Procedure(BRA

    horizontallypolarized)(continued)

    Step Action3 Ensure that the whole assembly is as shown below:

    4 Using the R.8 spanner, carefully tighten the four pre-installedlocknuts (1) in a symmetrical fashion.

    Apply a maximum tightening torque of 5 Nm.

    NOTE Never unscrew the M5 locknuts after they are

    tightened! They will lose their excellent water tightness capabilities and will become obsolete.

    End of procedure.

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    Installing BRB / BRA Assembly

    Introduction This procedure concerns the installation of BRB / BRA assembly onto the

    pre-installed mounting bracket. The instructions given hereinafter show thepole mounting installation, but are also valid for wall mounting installations.

    Procedure To carry out the installation of the assembled BRB / BRA onto the mountingbracket, proceed as follows:

    Step Action

    1 Using the R.13 spanner, unscrew the two M8 bolts / grovers /washers located at the side of BRB.

    2 Hold the whole assembly and re-install the two M8 bolts / grovers /

    washers, as shown below:

    Vertically-polarized BRA antenna:

    Horizontally-polarized BRA antenna:

    3 Tighten both bolts to secure the BRB / BRA assembly in place.Apply a final torque of 20 Nm.

    End of procedure.

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    Pointing the BRA Antenna

    Introduction This procedure concerns the pointing of the BRA antenna toward the

    assigned geographical sector.

    Procedure To carry out the pointing procedure, proceed as follows:

    Step Action

    1 With the R.13 spanner, slightly loosen the bolts (1) and (2) on themounting bracket, so that the whole BRB/ BRA/ mounting bracketsystem can be moved with a relative resistance, around bothelevation and azimuth axis.

    1

    2

    Azimuth

    axis

    Elevation

    axis

    2 Position the inclinometer on top of the BRB box and move theBRB/ BRA system up or down, until it reaches the plannedelevation angle.

    Continued on next page

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    Pointing the BRA Antenna, Continued

    Procedure(continued)

    Step Action3 Carefully re-tighten the elevation axis screw (see below).

    With the R.13 spanner, apply a final 20 Nm tightening force.

    4 Position the compass on top of the mounting bracket and rotatethe BRB/ BRA system left or right, until it reaches the plannedazimuth angle.

    Carefully re-tighten the azimuth axis screw (see below).

    With the R.13 spanner, apply a final 20 Nm tightening force.

    End of procedure.

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    Grounding the BRB

    Introduction This procedure concerns the connection of the BRB to a low-resistance

    grounding system (< 3 Ω), as required for outdoor radio installations.

    Procedure

    Step Action

    1 Pick up the supplied grounding cable found in the packaging of BRB. This cable is factory pre-terminated.

    NOTE The square terminal of the grounding cable will beinstalled on the BRB.

    2 Locate the grounding point onto the BRB.

    Horizontally-polarized BRA antenna:

    Vertically-polarized BRA antenna:

    3 Using the screwdriver PH3, unscrew from this position the M4 x 8screw and its two grovers.

    Continued on next page

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    Grounding the BRB, Continued

    Procedure(continued)

    Step Action4 In the M4 x 8 screw (2), pass the first M4 grover (3), then the

    square terminal (4) of the grounding cable, then the second M4grover (3).

    2

    4

    5 Re-place and fully tighten the M4 x 8 screw to secure thegrounding cable on the BRB box. Apply a maximum tighteningtorque of 2 Nm.

    6 Make use of the BRB-INST installation kit (refer to page 15), items1, 5, 6 and 7, to properly terminate and install the other end of thegrounding cable onto the tower’s grounding terminal.

    End of procedure.

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    Preparing the Coaxial Cable

    Introduction This section concerns the termination of the coaxial 75 Ω cable (RG-11) at

    the BRB side. This cable will be used for interconnecting the BRB with theindoor WiBAS Base Station unit.

    RG-11terminationprocedure

    To terminate the RG-11 coaxial cable, proceed as follows:

    Step Action

    1 Insert the coaxial cable into the stripping tool as shown below(lettering on tool face toward the incoming cable):

    2 Cable’s end should protrude 1 mm (approx.) out of the tool:

    Continued on next page

    1 mm

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    Preparing the Coaxial Cable, Continued

    RG-11termination

    procedure(continued)

    Step Action3 With your finger, rotate the tool around cable end, clockwise and

    several times. Stop when you feel that resistance during rotationis weakened.

    4 Pull out the tool as shown below:

    5 Outer sheath, braid, aluminum foil and inner insulation have nowbeen removed. Cable end is ready to be terminated:

    Continued on next page

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    Preparing the Coaxial Cable, Continued

    RG-11termination

    procedure(continued)

    Step Action6 Flare and evenly fold braid back and over the cable sheath.

    DO NOT remove the exposed aluminum foil.

    7 Tighten the F-type connector (for RG-11 coaxial cable) into themating head of the RG-11 termination tool.

    8 Spot the see-through hole on the tool. It will be used for checkingproper termination later.

    Continued on next page

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    Preparing the Coaxial Cable, Continued

    RG-11termination

    procedure(continued)

    Step Action9 Insert and push the end of the coaxial cable into the F-type

    connector.

    10 Hold the tool and cable as shown below.

    Rotate the tool head several turns, and simultaneously push the

    cable into the tool.

    Continued on next page

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    Preparing the Coaxial Cable, Continued

    RG-11termination

    procedure(continued)

    Step Action14 Install the F-type connector into the tool’s head. Then, fully close

    the tool’s handles:

    15 Cable termination is now complete. The connector should looklike below:

    End of procedure.

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    Installing the Coaxial Cable

    Introduction This section concerns the installation of the terminated coaxial cable onto the

    BRB.

    NOTE After completing the termination and installation of thecoaxial cable at the Base Station, it is stronglyrecommended to place appropriate adhesive labels at bothends of the cable, for easy identification of the assignedsector at any time.

    Procedure To install the terminated coaxial cable (RG-11) onto the BRB, proceed asfollows:

    Step Action

    1 Using the appropriate ratchet spanner (R.14), install the F-typeconnector of the terminated coaxial cable onto the BRB’s matingF-type receptacle. To locate, refer to photo on page 25.

    Apply a maximum tightening torque of 4.5 Nm.

    2 Use electrical tape (supplied) and wrap around the entire areaaround the termination. Tightly apply sufficient length of tape.

    3 Use the rubber tape (supplied) and cover the entire terminationarea over the applied electrical tape.

    4 Finally, apply a second layer of electrical tape to complete theprotection of the F-type connection.

    End of procedure.

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    Fastening Cables (Pole Mounting)

    Introduction This procedure concerns the fastening of cables when BRB / BRA are

    installed on a pole / mast.

    Procedure

    Step Action

    1 Neatly arrange the coaxial (1) and grounding (2) cables as shownbelow, always maintaining a safe radius for the coaxial cableduring bending:

    Horizontally-polarized BRA antenna:

    Vertically-polarized BRA antenna:

    2 Secure both cables on the pole with the two black cable ties (3)found in the packaging of BRB.

    End of procedure.

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     Glossary

    BRB Base station Radio Box.

    BRA Base station Radio Antenna.

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    Intracom Telecom Regional Contacts

     

    Europe19.7 km. Markopoulou Ave.,

    19002 Peania, Athens

    Greece

    tel.: +30 2106671000

    fax: +30 2106671001

    [email protected]

     Asia-PacificOffice N° 507, 5th Floor,

    Welldone Technology Park,

    Sohna Road, Gurgaon, Haryana

    India

    tel.: +91 124 4738500

    fax: +91 124 4738555

    [email protected]

    Russia & CIS16 Krasnoproletarskaya Str.,

    Bldg.1, Entr.3, Moscow, 127473

    Russia

    tel.: +7 495 921 4881

    fax: +7 495 725 3805

    [email protected]

     America11360 Technology Circle,

    Duluth, GA 30097

    USA

    tel.: +1 770 295 2500

    fax: +1 770 295 2600

    [email protected]

    Middle East & AfricaBuilding No. 3 Office No. 204

    P.O. Box 500517, Dubai

    Internet City, Dubai,

    United Arab Emirates

    tel.: +971 4 362 5666

    fax: +971 4 390 4279

    [email protected]