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SURESH KUMAR.P – Industrial Automation Engineer Abstract Senior Design Engineer with 6 years and 8 months of experience in Industrial Automation including Control Panel Design, Testing, Commissioning, Troubleshooting, PLC Programming and Support. Experience in managing project operations from the designing stage to till the commissioning of product with key focus on the optimal utilization of the resources. Team player with strong analytical and leadership skills. Responsible for project coordination and manufacturing, erection & commissioning of the respective project given. Innovative and creative, with a logical and methodical approach to problem solving with the right mix of Technical and Functional Skills. Credible and articulate, with excellent communication, presentation and interpersonal skills. Skilled in detailed Industrial automation systems, control systems, project conceptualization and project execution. Education Bachelor of Engineering (Electrical and Electronics Engineering) 75% DEEE(Diploma Electrical and electronics Engineering) 82% Skill-sets / Tools Technical: Design Software : Auto-CAD PLC Software : AB RSLogix 500, ABB CoDesy Competencies Electrical Design Engineering Electrical Schematic, Layout, Control Logic and other relevant drawings Control Panel Designing Preparation of Single Line Diagram (SLD) Preparation of BOM Selection of type 2 co-ordination switchgears Cable Sizing & Scheduling Cable Tray Sizing & Routing Bus Bar Selection Ensure Design Engineering in line with the General Technical Parameters (GTP) Deliver Design Engineering Outputs as per the agreed Project PERT Chart Instrumentation PLC I/O preparations Burner Control System (Oil Fired & Gas Fired Burners)

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Page 1: suresh_CV

SURESH KUMAR.P – Industrial Automation EngineerAbstract • Senior Design Engineer with 6 years and 8 months of experience in

Industrial Automation including Control Panel Design, Testing, Commissioning, Troubleshooting, PLC Programming and Support.

• Experience in managing project operations from the designing stage to till the commissioning of product with key focus on the optimal utilization of the resources.

• Team player with strong analytical and leadership skills. Responsible for project coordination and manufacturing, erection & commissioning of the respective project given.

• Innovative and creative, with a logical and methodical approach to problem solving with the right mix of Technical and Functional Skills.

• Credible and articulate, with excellent communication, presentation and interpersonal skills.

• Skilled in detailed Industrial automation systems, control systems, project conceptualization and project execution.

EducationBachelor of Engineering (Electrical and Electronics Engineering) 75%DEEE(Diploma Electrical and electronics Engineering) 82%

Skill-sets / Tools Technical:Design Software : Auto-CAD PLC Software : AB RSLogix 500, ABB CoDesy

Competencies Electrical Design Engineering• Electrical Schematic, Layout, Control Logic and other relevant drawings• Control Panel Designing• Preparation of Single Line Diagram (SLD)• Preparation of BOM• Selection of type 2 co-ordination switchgears• Cable Sizing & Scheduling• Cable Tray Sizing & Routing• Bus Bar Selection• Ensure Design Engineering in line with the General Technical Parameters

(GTP)• Deliver Design Engineering Outputs as per the agreed Project PERT Chart

Instrumentation• PLC I/O preparations• Burner Control System (Oil Fired & Gas Fired Burners)• Temperature Controllers, Recorders, Pressure Transmitters• Flow Switches, Pressure Switches, Proximity Sensor & Limit Switches• Thermocouples, Flow Meters, Pressure regulators• Gas Leak Detectors & Gas Monitoring Units • Electrical control circuits with respect to instruments• Cost reduction by selecting Instruments for multi applications• P&I Diagram & Instrumentation Designing• Relay Logics• Cable Scheduling• Preparation of BOM• Design basis report of the individual equipment• QAP• Issue Approved Manufacturing Drawings – Initial and Amended for Execution• Retrieve and Self keep the Approved Manufacturing Drawings after the

Execution

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Erection & Commissioning• Planning & Pert chart• Safety & Site management• Generator erection and commissioning • HT&LT transformer Erection• APFC Panel Erection and commissioning• Routing of Cables (Includes Overhead Cable Tray & Cable Trench Routing)• Instruments Configuration & Calibration• Assembly of Equipment’s as per GA• Electrical & Instrumentation Installation• Burner Tuning• Servo Motor tuning (Modulating Motor/Actuator)• Pressure Switches & Flow Switches• PID Control Tuning• Pneumatics testing & Commissioning• Testing of Switch Gears & Motors• Testing and Tuning of Instruments• Team Leadership• Project Ownership• Responsibility of Timeline & Budget• Commissioning• Maintenance Scheme & Training

Project Management• Technical Review & Approval of Customers Purchase Order• Prepare General Technical Parameters (GTP) for each projects• Agree project PERT Chart with all departments to ensure timelines as per

Customers PO• Conducts weekly review meeting & circulate minutes• Maintain the On-Time Delivery Register• Ensure Project PERT Chart includes timelines agreed with Manufacturing

Department• Assistance for the finalization of the contractor • Coordination between Design and Manufacturing in E&I and Mechanical

Departments• To Ensure Project within the budget• Assembly and Testing of manufacturing in E&I and Mechanical • Manufacturing QAP• Vendor Management• Final review of Post project• Internal Audit

Key Projects 1 Title: STATOR CORE DRYER-CHENNAI. Client: TOSHIBA JSW PRIVATE LIMITED.

Organization: INDAID ENGINEERS PRIVATE LIMITED,Role: Project Engineer. Team Size: 22

Job Profile:• Project coordination during manufacturing and commissioning.• Control Panel Designing & testing which includes the Thyristor

for 480KW heaters and 100HP VFD for Recirculation Fan.• Configuration of Instruments as per customer specification.• Reviewed the Interfacing field instruments & other automated

device with PLC& SCADA.• Application Logic developed using unity pro tool as per the

Sequence in the flow chart and tested.• Various Report Generation and prepared customer level

documents.

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2 Title: STATOR COIL DRYER-CHENNAI Client: TOSHIBA JSW PRIVATE LIMITED.

Organization: INDAID ENGINEERS PRIVATE LIMITED,Role: Project Engineer. Team size: 15

Job Profile:• Designed the electrical and control Instruments as per the

Customer requirement.• Verification of Technical specifications, SLD, wiring diagrams

etc.• Directly reporting to divisional manager.• Modified the program for the PLC and SCADA during

commissioning as per the customer requirement.• Tested & commissioned of all panels, prepare inspection

reports/test certificates etc.• Attend site complaints, co-ordinate all site works, maintain

service reports.

3 Title: PLASTER MOULD DRYER Client: SAINT-GOBAIN (GUJARATH)

Organization: INDAID ENGINEERS PRIVATE LIMITED,Role: Project Engineer. Team Size: 25

Job Profile:• Designed the electrical and control Instruments for 56KW

capacity panel.• Project coordination during manufacturing and commissioning.• Temperature has controlled and monitored by Temperature

controller & Recorder.• Instruments calibration and testing.• Tested & commissioned of all panels, prepare inspection

reports/test certificates etc.• Customer level documents prepared.

4 Title: MIGRATION OF LOD TO PROPANE GAS FURNACE Client: TATA MOTORS (JAMSHEDPUR)

Organization: INDAID ENGINEERS PRIVATE LIMITED,Role: Project Engineer. Team Size: 3

Job Profile:• Electrical & Instrumentation Drawings prepared and got the

customer approval.• Project coordination.• Calibration of temperature controllers.• Cable routing & Scheduling.• Tested & commissioned of all panels, prepare inspection

reports/test certificates etc.• Maintenance training has given to customer.• Customer level documents prepared.

5 Title: 100TON ELECTRICAL HEATED FURNACE Client: ALSTOM (GUJARAT)

Organization: INDAID ENGINEERS PRIVATE LIMITED,Role: Project Engineer. Team Size: 17

Job Profile:• The Safety requirements are explained & got the approval for

Electrical & Instrumentation Design.• PLC and SCADA system development• 1.6MW Furnace load design and electrical design• Cable routing & Scheduling.• Safety systems and maintenance training has provided to

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customer.• Tested & commissioned of all panels, prepare inspection

reports/test certificates etc.• Required temperature & pressure achieved in the furnace.• Customer level documents prepared.

6 Title: 600KG VACUUM FURNACE Client: HINDALCO (Renukoot)

Organization: INDAID ENGINEERS PRIVATE LIMITED,Role: Project Engineer. Team Size: 30

Job Profile:• Electrical & Instrumentation Drawings prepared and got the

customer approval.• Project coordination.• Calibration of gas leak detectors, temperature controllers.• Cable routing & Scheduling.• Tested & commissioned of all panels, prepare inspection

reports/test certificates etc.• Maintenance training has given to customer.• Customer level documents prepared.• Fully automatic PLC Programming progress

Service Work handled in following companies : • TATA Motors, Jamshedpur.• Toshiba JSW, Chennai.• Saint-Gobain, Gujarath• Metha traction - Anthrapradesh• Alstom Bharth forge- Gujarath• Carborundum Universal (CUMI), Chennai• CHW Forge pvt ltd, Ghaziabad• Hindalco - (UP)• Tayo rolls , Jamshedpur

Experience Info • July 2012 to till worked in Indaid Engineers Pvt Ltd as a Project Engineer at Chennai.

• May 2005 to Sep 2008 worked in Thyocare medical laborites as a Executive maintenance at Mumbai.

Personal Info Father Name : Paramasivam.KDate Of Birth : 5th Apirl 1986Marital Status : marriedSex : Malecontact no : 999443759Mail id : [email protected]