NAVEEN KUMAR B S navi1605@yahoo.in+91 9620461774

OBJECTIVE Seeking a senior level assignment To work in a creative, challenging environment and achieve a growth-oriented career in an Organization where I can contribute to the growth of the organization by applying my technical skills and knowledge.

CAREER SUMMARY

10+ years of experience as a Team member in TOYOTA KIRLOSKAR MOTOR from Feb 2005 to Present.

Six months of experience as company trainee in TATA BP SOLAR in EOU Unit, Bangalore.

One year six months work as full term apprentice trainee at BHEL EDN Bangalore.

EDUCATION

MBA in Production Management at KSOU .

B B M graduation at Kuvempu University .

Diploma in Mechanical Engineering at P E S Polytechnic College, Bangalore.

National Apprenticeship certification course at B H E L EDN Bangalore.

Vocational training course in fitter trade at govt I T I Davangere .

PROFESSIONAL EXPERIENCE

TOYOTA KIRLOSKAR MOTOR PRIVATE LIMITED Feb 2005 – Present

CERTIFIED ASNT SNT-TC-1A LEVEL II NDT INSPECTOR ON UT, MT ,PT ,VT ,RT.

Working as Senior multi skilled team member as with following roles and responsibilities

With certified FRIST CLASS WELDER &ASSEMBLER.

Greater experience in work with vendor end and in plant QC&QD inspections & approval. Ensures & maintains all documents related to quality systems as per TS-16949, ISO 9001 , ISO

14001 and other applicable standards. Hands of experience in ASME codes ,specifications and report making and approvals Working experience of MAG, MIG,SMAW, GMAW,FCAW,GTAW,PAW, STUD WELDING,CO2 WELDING,

BRAZING, SOLDERING, SPOT WELDING , ROBOTIC WELDING In WELD SHOP. Good welding experience in 4G,6G,(HL045,PE ,PF),3F,4F,5F,(PE,PG,PD),ASME SEC 9 (FORMELY-

EN288-3). Well experienced in variety of mechanical assemblies and components assemblies with drawing.

Good maintenances experience in preventive maintenances and breakdown maintenances. Good knowledge about measuring tools calibration and usages , with experience in using of

power drilling, hand drilling, heavy drilling machines, reaming ,tapping, counter boring, sinking, finishing.

Well experience in usage of fasteners, maintenance kit tools ,grinders ,buffers ,sanders, repairs’ tools Good experience of car body assemblies and repairs of body parts with paint.

Good knowledge about lifting and heavy object transfer through , power train and chassis fitment ,body fitment ,body accuracy management with jigs and fixture .

Experience in 5S ,5Y ,4M, TPS with QCC activity & implementations at shop floor . Concentrate action through PDCA by clarify the problem, break down the problem. Trained in kaizen activity, TPS,SQPC, SAFETY AUDIT, root cause analysis, develops counter

measures. Good trained in cost reduction activities ,KPI monitoring, ERP planning,FMEA. Being involved in projects from the initial concept and design right through to production testing

and handover.

AREAS OF EXPERTISE

A dynamic professional offering over 10 + years of qualitative experience in Production Operations. Manufacturing, Operations Support, Mechanical Project Management, Managing and coordinating project activities.

Proficient in managing operations, production activities, streamlining processes / procedures to facilitate smooth production process & enhance productivity.

Adept in implementing cost saving measures to achieve substantial reduction in terms of raw materials, manpower and machine utilization.

Adept in issuing / receiving of material and coordinating with the outsourced vendor for smooth functioning of the same.

Assisted the management Representative of ISO quality systems for Documentation and all works related to ISO activities.

Analysis of Rejection and Non-conformities and take steps to avoid customer complaints. Possesses excellent interpersonal, analytical, troubleshooting and team building skills with proven

ability in establishing quality systems / procedures and managing resource.

Always maintaining a high standard of professionalism in attitude and communication with fellow employees and customers.

Familiar with the engineering processes for operating plant modification projects. Ensure smooth flow of production in Assembly line throughout balancing through JIT. Am very flexible in working with any kind environment and dedicated hard worker.

KEY COMPETENCIES AND SKILLS

Fault location Man &Machine planning Quality assurance I S O documentation Staff training Project management TPS & FMEA Production operationKaizen& T P S Root cause analysis Product improvement Process validation

AWARDS/CERTIFICATIONS

Quality Commitment Award from Toyota. Suggestion Star Award from Toyota. Best safety award from Toyota.

TECHNICAL SKILLS

Machining skills : All Conv. M/C & pressing machines semi hydraulics,Design Tools : AutoCAD / Solid Edge.Documentation Skill : Microsoft Office.

EQUIPMENT AND MACHINE HANDLING SKILLS

All welding machine like resistance arc,CO2 welding, gas cutting & mechanical cutting. All air and power tool usage like sanders grinder. Hoist ,power train, tow motor using and internal logistic dollies. All measuring and impact guns handling and inspection of tools. Good knowledge of using pneumatic tools, equipments on site work. Sheet metal fabrication and cutting tools usages with safety key points. Usage of multi head drilling machine chap saw machines and mechanical cutters. Work experience of use of fly press, hand press, hammers, pliers, spanners. Work experience welding machine repair and parameter settings for good welding. Familiar work experience in world class quality environment Company known for quality. Good experienced in variety of fabrication machine tools and equipment. Best practice of shop floor safety and environment, health ,&PPE.

ASNT LEVEL II Standards Certified To: Level-II RT ASNT SNT-TC-1A Level-II UT ASNT SNT-TC-1A Level-II PT ASNT SNT-TC-1A Level-II MT ASNT SNT-TC-1A Level-II VT ASNT SNT-TC-1A

And experienced in ASME weld standard & Advanced knowledge of weld verification techniques.( ASME Sec V (NDT) VIII, AWS D1.1 (STRUCTURAL)

Utilizes Liquid pentrant testing for weld applications. Understands industrial radiography for weld applications. Masterful use of magnetic particle inspection To witness, inspect Penetrate Testing. To witness radiography of welding joints. To witness of ultrasonic testing. To witness of Magnetic particle testing. Raw Material Verification, To carry out NDT. Records, organizes and evaluates test results and generates NDT reports. Visual inspection and carried out dimension control checks. Inspect the job while incoming, in process, final inspections. Inspection of fit up, root ,visual ,final inspection, preheat, post heat and inter pass temperature

during welding as per the relevant WPS.

PERSONAL MINUTIAE

Date of Birth : 03-02-1984 Languages Known : English, Hindi, Kannada,

Place : Bangalore NAVEEN KUMAR B S